Vacancy Details
Employer: Unique Personnel
Job Purpose:
We are seeking a skilled and proactive Production Engineer to oversee and optimize the manufacturing processes of fiberglass poles.
The Production Engineer is responsible for optimizing manufacturing processes, ensuring efficient production flow, maintaining product quality standards, and supporting continuous improvement initiatives. The ideal candidate will have a strong background in composite materials, process engineering, and lean manufacturing.
This role is critical to ensuring high-quality production, minimizing waste, improving operational efficiency and implementation of new technologies.
Key Responsibilities:
Production & Process Optimization
Design, implement, and improve manufacturing processes for fiberglass pole production.
Monitor, analyse, and improve production processes to enhance efficiency, quality, and output.
Manage production schedules and ensure timely delivery of products.
Apply lean manufacturing and Six Sigma principles to reduce waste and enhance productivity.
Analyse production data to identify bottlenecks and areas for improvement.
Maintain accurate documentation of processes, SOPs, and quality checks.
Quality
Accountable for maintaining and enhancing product and process quality
Investigate process deviations and implement corrective and preventive actions
Drive root-cause analysis activities
Ensure compliance with safety and environmental standards in production activities.
Work closely with Quality and Maintenance teams to ensure consistent product standards.
Equipment & Maintenance Support
Coordinate with maintenance team to ensure optimal machine performance and minimal downtime.
Participate in equipment installation, calibration, and upgrades.
Ensure all equipment comply with safety and quality standards.
Data & Performance Management
Track production metrics (OEE, NQC, Efficiency, Waste, Downtime) and report on performance trends.
Develop process documentation, performance reports, and cost analysis.
Cross-functional Collaboration
Collaborate with R&D, Maintenance, Quality, and Supply Chain to ensure smooth operations.
Ensure design for manufacture requirements are considered and support on new product industrialization.
Ability to lead cross-functional teams and drive continuous improvement initiatives.
Train and mentor production staff on new technologies and procedures.
We are seeking a skilled and proactive Production Engineer to oversee and optimize the manufacturing processes of fiberglass poles.
The Production Engineer is responsible for optimizing manufacturing processes, ensuring efficient production flow, maintaining product quality standards, and supporting continuous improvement initiatives. The ideal candidate will have a strong background in composite materials, process engineering, and lean manufacturing.
This role is critical to ensuring high-quality production, minimizing waste, improving operational efficiency and implementation of new technologies.
Key Responsibilities:
Production & Process Optimization
Design, implement, and improve manufacturing processes for fiberglass pole production.
Monitor, analyse, and improve production processes to enhance efficiency, quality, and output.
Manage production schedules and ensure timely delivery of products.
Apply lean manufacturing and Six Sigma principles to reduce waste and enhance productivity.
Analyse production data to identify bottlenecks and areas for improvement.
Maintain accurate documentation of processes, SOPs, and quality checks.
Quality
Accountable for maintaining and enhancing product and process quality
Investigate process deviations and implement corrective and preventive actions
Drive root-cause analysis activities
Ensure compliance with safety and environmental standards in production activities.
Work closely with Quality and Maintenance teams to ensure consistent product standards.
Equipment & Maintenance Support
Coordinate with maintenance team to ensure optimal machine performance and minimal downtime.
Participate in equipment installation, calibration, and upgrades.
Ensure all equipment comply with safety and quality standards.
Data & Performance Management
Track production metrics (OEE, NQC, Efficiency, Waste, Downtime) and report on performance trends.
Develop process documentation, performance reports, and cost analysis.
Cross-functional Collaboration
Collaborate with R&D, Maintenance, Quality, and Supply Chain to ensure smooth operations.
Ensure design for manufacture requirements are considered and support on new product industrialization.
Ability to lead cross-functional teams and drive continuous improvement initiatives.
Train and mentor production staff on new technologies and procedures.
Candidate Requirements
Qualifications & Experience:Bachelor’s Degree in Industrial, Mechanical, Production Engineering or Chemical Engineering.
3+ years of experience in a manufacturing environment, preferably with composites or fiberglass.
Experience with lean manufacturing, process control, and continuous improvement tools.
Proficiency in CAD software and production planning systems (ERP/MRP).
Strong analytical, problem-solving, and communication skills.
Knowledge of resin systems, curing cycles, and composite material behaviour.
Knowledge of quality systems (ISO 9001, ISO 14001, OSHA standards and environmental compliance) is advantageous.
Skills & Competencies:
Strong analytical and problem-solving skills.
Excellent communication and teamwork abilities.
Project management and organizational skills.
Technical aptitude with process automation and manufacturing systems.
Commitment to safety, quality, and efficiency.
Key Performance Indicators (KPIs):
Production efficiency and output rates.
Reduction in downtime and waste.
Achievement of quality standards and defect reduction.
Successful implementation of process improvement projects.
Compliance with health, safety, and environmental regulations
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