GCC Engineering Manager - FMCG - Dawning Truth, Durban North


Vacancy Details

Employer: Dawning Truth

 

*** GCC Engineering Manager - FMCG ***

 

Top FMCG Manufacturing firm seeks GCC Engineering Manager. To ensure the efficient performance, safe operation and reliability of the plant. 

 

Non-Negotiables (We will check):

 

*  BEE: Open to all Races. Age Cap: Under 52 

 

*  Government Certificate of Competency - Factories

*  Deep Expertise on Predictive Maintenance Practices

*  Expert in Mechanical Maintenance

*  Expert in Capital Projects

*  Expert in Utilities

*  Team Player

*  Take Accountability Person

*  5 years Setting up Maintenance Best Practice - Predictive, Preventative, Corrective

*  10 years Hands-On Mechanical Diagnostics, Repair and Recurrence Prevention

*  5 years Plant Enhancement & Capital Projects

*  5 years Utilities Maintenance - Particularly HP Boilers & Power Generation

 

What the person must be able to do:

 

This role is in the FMCG Manufacturing sector. All duties would take place in this context.

 

* Leadership

 

  * Provide Thought Leadership to the Maintenance Team

  * Coach and Develop Team

  * Performance Management of Team

  * Hands-on Guidance with Complex Mechanical Faults

  * Gain the support and supervisory technicians

  * Upskill the maintenance and utility teams

 

* Safety & Legal Compliance

 

  * Ensure OHAS Act legal compliance regarding inspections and tests (Boilers, Pressure Vessels, etc...)

  * Ensure compliance within fire hazardous zones

  * Drive existing safety initiatives

  * Continuous  Improvement of existing safety initiatives and ISO requirements

  * Incident prevention - rather than cure

  * GMR 2.1 Appointee

 

* Maintenance

 

  * Maximise plant uptime and OEE

  * Develop Long term strategy for asset management and power generation

  * Optimize energy efficiency and  power utilization (steam, electricity, water, air, etc )

  * Implement RCM, TPM, CBM and Related Practices

  * Implement Maintenance Tracking System like Pragma or Equivalent

 

* Capital Projects - Plant Upgrades

 

  * Identitify opportunities for improvement

  * Annual capital budget, inputs, justification and presentation

  * Detailed project and MOC (management of change) costing

  * Manage Projects and Implementation

  * Manage Project Costing and Budgets

 

* Utilities

 

  * Drive sustainability initiatives

  * In particular focus on savings in water, steam and electricity savings

  * Maintenance of Turbine Power Generation Plant & HP Boilers

 

* Financial

 

  * Annual factory maintenance, major repair and shutdown budget inputs and presentation.

  * Create Maintenance Budgets

  * Ensure Adherence to Budget

  * Focus on monthly high cost report and variances

  * Cost savings

 

* Engineering Spares and Consumables

 

  * Manage Engineering Stores

  * Continually update critical spares list

  * Ensure suppliers have adequate consignment stock

 

* Benchmarking

 

  * International benchmarking against similar operations in the group

 

 

Key Job Deliverables:

 

*  Become an expert on New and Existing Equipment 

*  Determine best way to Maintain Equipment 

*  Develop Predictive Maintenance Best Practice 

 

Background work experience:

 

*  5 years Setting up Maintenance Best Practice - Predictive, Preventative, Corrective

*  10 years Hands-On Mechanical Diagnostics, Repair and Recurrence Prevention

*  5 years Plant Enhancement & Capital Projects

*  5 years Utilities Maintenance - Particularly HP Boilers & Power Generation

*  Mechanical Engineering (S4, BTech or BSc)

*  Deep Expertise on Predictive Maintenance Practices

*  Setting up an RCM, TPM and CBM based maintenance system. Including software like Pragma or equivalent.

*  Putting on overalls and assisting team with complex and tricky mechanical faults

*  Identifying opportunities for plant improvement and putting in place projects to achieve those improvements

*  Microsoft Office with Intermediate Excel

*  Must understand how to maintain the following equipment:

   *  Plant Equipment

     *  Drying plants - Rotary drum

     *  Milling - Hammer mills

     *  Dust extraction systems - Maintenance & Optimisation  

     *  Maize Silos 

     *  Bucket Elevators

     *  Chain Conveyors

     *  Pneumatic transport systems

     *  Fans

     *  Compressors

     *  Pressure Vessels

     *  Pipes

     *  Pumps and fluid handling systems

     *  Distillation Columns

     *  Evaporators - Falling Film

     *  Heat Exchangers

     *  DCS and PLC control systems

    

   * Utilities

     * Back Pressure Steam Turbines (Electricity Generation)

     * Gas Fired High Pressure Boilers    

     * Steam reticulation and pressure reducing stations

     * High Voltage Electrical - Reticulation switchgear and transformers

     * Electrical synchronisation and protection equipment

     * Generators - knowledge and maintenance

     * Utilities Usage i.e. Water Systems, Steam Systems, Electricity Systems

 

Adv: Knowledge of Harzardous Areas Compliance Requirements

Adv: FMCG Engineering Management Experience

 

Personality Summary: 

 

* High Driver - Ambitious, Results Orientated Go-getter. Self-Starter. Makes things happen. 

* High Analytical - Strong with problem solving, analysis, metrics, data and fact based decision making. 

* Moderate Expressive - People person, charming, persuasive. 

 

* Initiative, creativity with strong technical skills

* Effective communicator with own teams and other departments

 

 

Benefits of this Role:

 

* Independent work culture 

* Industry leader 

* You can make your mark here 

 

Reports to: Plant Manager 

Location: Durban North

 

Salary: Market Related. In the Range of R1.2Mil to R1.6Mil per annum. Highly exceptional more senior candidates may be considered.

 

Type: Permanent

Start: ASAP

Reference: j624 

 

Jobs like this don't come around that often, so make sure you apply now.

 

Email:  j624 @ dawningtruth.co.za

(No spaces in email address)

 

** Common questions (Please Read) **

 

1. Is the role current? 

Yes

 

2. How do I apply for the job? 

Email your CV to:  j624 @ dawningtruth.co.za 

(No spaces in email address)

 

We don't take faxes or walk ins.

 

3. How do I know if you got my CV? 

We will send a standard confirmation response to all CVs received. If you do not receive our response, first check your spam folder or resend your CV. 

If there is still an issue with sending your CV, please WhatsApp: XXX-XXXX. (WhatsApp please, don't call we can't assist telephonically)

 

4. I don't see your email address or the email address bounces? 

Apply through the career portal you saw the ad on. They will email your CV to us.

 

5. I'm not suited to this role, but I want to be on your database.

Send your CV to: jobs @ dawningtruth.co.za

(No spaces in email address)

 

6. Do you offer internships?

No.

 

7. I want to try and circumvent your process?

Bad idea. Your CV will most likely be lost and you will most likely be forgotten about (we talk to too many people to remember them all). Also your CV will not be added to our database for future roles. So you will probably end up not even being considered for the role.

 

We don't play favourites. All CVs are responded to. We want the most suitable people for the job. If you are good, we will take notice and contact you for an interview.

 

Jobs like this don't come around that often, so make sure you apply now.

 

Email:  j624 @ dawningtruth.co.za

(No spaces in email address)

 

 


Required Skills

  • Setting up Maintenance Best Practice - Predictive, Preventative, Corrective : 5 to 6 years
  • Hands-On Mechanical Diagnostics, Repair and Recurrence Prevention : 10 years or more
  • Plant Enhancement & Capital Projects : 5 to 6 years
  • Utilities Maintenance - Particularly HP Boilers & Power Generation : 5 to 6 years

Candidate Requirements

Background work experience:

 

*  5 years Setting up Maintenance Best Practice - Predictive, Preventative, Corrective

*  10 years Hands-On Mechanical Diagnostics, Repair and Recurrence Prevention

*  5 years Plant Enhancement & Capital Projects

*  5 years Utilities Maintenance - Particularly HP Boilers & Power Generation

*  Microsoft Office with Intermediate Excel

*  Mechanical Engineering (S4, BTech or BSc)

*  Deep Expertise on Predictive Maintenance Practices

*  Setting up an RCM, TPM and CBM based maintenance system. Including software like Pragma or equivalent.

*  Putting on overalls and assisting team with complex and tricky mechanical faults

*  Identifying opportunities for plant improvement and putting in place projects to achieve those improvements

*  Maintenance of utilities and Turbine Driven Power Generation Plant

*  Must understand how to maintain the following equipment:

   *  Plant Equipment

     *  Drying plants - Rotary drum

     *  Milling - Hammer mills

     *  Dust extraction systems - Maintenance & Optimisation  

     *  Maize Silos 

     *  Bucket Elevators

     *  Chain Conveyors

     *  Pneumatic transport systems

     *  Fans

     *  Compressors

     *  Pressure Vessels

     *  Pipes

     *  Pumps and fluid handling systems

     *  Distillation Columns

     *  Evaporators - Falling Film

     *  Heat Exchangers

     *  DCS and PLC control systems

    

   * Utilities

     * Back Pressure Steam Turbines (Electricity Generation)

     * Gas Fired High Pressure Boilers    

     * Steam reticulation and pressure reducing stations

     * High Voltage Electrical - Reticulation switchgear and transformers

     * Electrical synchronisation and protection equipment

     * Generators - knowledge and maintenance

     * Utilities Usage i.e. Water Systems, Steam Systems, Electricity Systems

This position reports to: Plant Manager Apply before Friday, January 17, 2020 - 39 Days left Companies may expire jobs at their own discretion. If you have not received a response within two weeks, your application was most likely unsuccessful.
Hot Job 49 people have applied for this job. 620 people have viewed this job.

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